Magnetstab-Abscheider-Abscheidung-ferromagntischer-Partikel-Walzemulsion

cleaning of rolling emulsion

Cooling lubricant filtration in a rolling mill
Cooling lubricant filtration in a rolling mill

Rolling mill and steel industry

Our customer

Our client, a leading engineering company based in Japan, is known worldwide for its innovative solutions in the steel and metal industry. Additionally, this company has a strong commitment to sustainability and environmental responsibility by focusing on reducing emissions and increasing energy efficiency in the industry. As a supplier of our filtration technology, we are proud to contribute to this important mission.

The filtration task

Cleaning of rolling emulsion

In the steel and metal industry, the quality of the rolling emulsion is crucial. These emulsions are critical to the smooth rolling process, and impurities such as metal chips and debris can significantly affect product quality. Our customer was looking for a solution to efficiently remove these impurities while meeting the company’s sustainability goals.

Customized cleaning system for rolling emulsion

Technical data

  • Type of filter

    Magnetic rod separator
    type MSA 15.000
    Magnetic rod separator
    type MSA 8.000

  • Filter medium

    Rolling emulsion

  • Separation efficiency

    > 100 µm

  • Flow rate

    16,200 l/min
    8,000 l/min

     

Let us find the perfect
filtration solution for you

We will be happy to advise you and offer customized filtration technology for your filtration task.
Filtrieren von Walzemulsion mit FAUDI Magnetstababscheider
Filtrieren von Walzemulsion mit FAUDI Magnetstababscheider

Our solution in detail

Magnetic rod separator type MSA

We have supplied three magnetic rod separators specially designed for the efficient cleaning of rolling emulsion. Two of them are our powerful FAUDI magnetic rod separators type MSA 15,000, which offer an impressive flow rate of 16,200 l/min. In addition, we have provided a FAUDI magnetic rod separator type MSA 8,000, which achieves a flow rate of 8,000 l/min.

The FAUDI magnetic rod separators use axially magnetised hard ferrite round magnets, which offer a higher recording capacity compared to competitor products. These are permanent magnets that retain their static magnetic field permanently (the magnetic coercivity (jHc) of these magnets is 235 – 290 kA/m). Such separators attract ferrous particles with the help of a magnetic field, causing them to remain attached to the surface of the magnetic rods. As a result, these particles can then be easily removed and disposed of.

Are you also interested in a customized magnetic rod separator?

Go to our magnetic rod separators

Advantages with the FAUDI solution

qualitaet

Quality improvement

Our solution has significantly improved product quality by removing impurities from the rolling emulsion, thus minimizing defects on the rolled products and plates.

Extended service life

Cleaning the rolling emulsion has extended its service life, reducing the need for frequent replacement and thus lowering the associated disposal and replacement costs.

Energy efficiency

Our advanced magnetic rod separators support our customer’s efforts to improve energy efficiency and reduce the environmental footprint in the steel and metal industry.

what our customers say

“Choosing FAUDI magnetic rod separators has helped us to significantly increase the cleanliness, efficiency and sustainability of our rolling mill operations while meeting our ambitious environmental targets.”

Project Impressions

Our magnetic rod separators for cleaning rolling emulsion ready for dispatch

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magnetic-rod-separators-automatic-cleaning-systems-rolling-emulsion
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magnetic-rods-magnetic-rod-separator
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removing-of-magnetic-particles-rolling-emulsion
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magnetic-rod-separators-separation-ferromagnetic-particles-rolling-emulsion
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magnetic-rods
magnetic-rod-separator-cooling-lubricant-filtration
magnetic-rod-separator-cooling-lubricant-filtration
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magnetic-rods-filtration-technology
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magnetic-rod-separators-pressureless-cleaning-system-rolling-emulsion
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rolling-mill-operation-cleaning-rolling-emulsion
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magnetic-rod-separators-remove-magnetic-particles
FAUDI-magnetic-rod-separators-for-the-separation-of ferromagnetic-particles
FAUDI-magnetic-rod-separators-for-the-separation-of ferromagnetic-particles

We will be happy to consult you

Together we will find the perfect solution for your filtration task.